MASS PRODUCTION
CASE STUDY
How BluLine Solutions used Tronix3D to Optimize the Manufacturing Process for their Part Production.
HOW WE OPTIMIZED MANUFACTURING
OVERVIEW
BluLine Solutions, a pioneering company in the domain of temperature monitoring, approached us with a conceptual idea for their temperature sensor housing. This case study reveals how Tronix3D and BluLine Solutions collaborated to transform this idea into a tangible, optimized product. Using cost-effective strategies and an open pricing model, Tronix3D employed HP Multi Jet Fusion (MJF) technology to bring BluLine Solutions' temperature sensor housing design to life.
PRICING TRANSPARENCY
We adopted a transparent pricing model that encompassed various factors. We considered the bounding box of geometry, which represents the space the part occupies, the volume of material used, and the post-processing involved. This comprehensive approach to cost estimation helped BluLine Solutions understand the breakdown of costs, fostering a strong and trust-based business relationship.
TRONIX3D EXPERTISE
Build Volume Optimization
Our primary objective was to maximize the use of the build volume offered by HP MJF technology to minimize production costs. By strategically arranging the parts within the build volume, we maximized the quantity produced per run while maintaining high product quality and mechanical strength.
Crucially, the sensor housing was designed to be stackable within the build cart. This strategic design significantly increased the production volume per build and further drove down costs.
Design and Cost Optimization
Our engineer painstakingly refined the CAD design of the temperature sensor housing. They focused on reducing costs and enhancing functionality. Strategies included minimizing material usage, simplifying the design, and improving manufacturability. As a result, we were able to cut material costs, decrease build time, and streamline the post-processing phase.
The temperature sensor housing was a two-piece assembly, expertly designed to glide together smoothly and lock securely, providing a protective casing for the sensor pack. Following post-processing, the parts were dyed black, providing a professional and aesthetically pleasing finish.
CONCLUSION
Our methodical approach to optimization resulted in a manufacturing process that consistently delivered high-quality, cost-effective temperature sensor housings to BluLine Solutions. By prioritizing pricing transparency, strategic design optimization, and the efficient use of HP MJF technology, we achieved significant cost savings and an enhanced product quality. This case study highlights our commitment to offering high-value solutions tailored to meet our customers' unique manufacturing needs.
Does your business face similar manufacturing challenges? Connect with Tronix3D today and discover how our expertise can help you optimize your processes, reduce costs, and produce high-quality products.